Intelligent & Efficient Screw Fastening Solution for High-Volume Production
INFO
The Tokimeku Auto-Screw Fastening Machine is engineered for high-speed, precision screw fastening, making it the ideal solution for high-volume manufacturing. Combining advanced servo control and intelligent electric screwdriver technology, this machine offers superior performance, reliability, and ease of use for a wide variety of applications.
- XYZ repeatability movement accuracy: ±0.02mm
- Supports alarm detection for issues such as missed screws, cross-threading, and height variation
- Electric screwdriver: Compatible with intelligent electric screwdrivers like HIOS
- Z-axis: Can be configured with laser displacement sensors and downward pressure detection sensors
- System control: PLC motion control + industrial control (for processing visual images)
- Vision system: Supports one-click calibration and automatic hole position scanning
APPLICATIONS
- Automotive: Engine components, transmission systems, interior parts
- Electronics: Smartphones, laptops, consumer electronics, home appliances
- Consumer Goods: Home appliances, electronics, furniture
- Telecommunications: Base stations, routers, antennas
SOLUTIONS
- Desktop / standalone machines
- Handheld air feeding screw station
- Adsorption screw machine
- Air blown screw machine
- Back to back screw machine (dual head / dual sided set up)
- Vision guidance screw machine / Vision guidance auto-screw machine
- Rotational auto-screw machine
- 6 axis auto-screw machine
- Dual head auto-screw machine
- Customised screw / auto-screw machine
KEY FEATURES AND BENEFITS
Increased efficiency
- Faster assembly
- High-speed operation
- Minimize errors
Consistency and precision
- Uniform torque control
- Accuracy placement
- Reduced human error
Labour cost saving
- Reduced labour requirements
- 24/7 operation
Improved product quality
- High-quality fastening
- Quality control
Cost-effectiveness over time
- Long-term ROI
- Minimized downtime
TECHNICAL SPECIFICATIONS
| External Dimensions | 739 L x 609 W x 775 H mm |
| Effective Locking Stroke | 500mm (X axis) 300mm (Y1 axis, Y2 axis) 85mm (Z axis) |
| Drive Method |
X-axis: Closed-loop + Timing Belt |
| Positioning Accuracy |
Stepper + Timing Belt Module: ±0.02mm |
| Maximum Axis Speed |
800 mm/sec |
| Screw Handling Method |
Vacuum Pickup |
| Locking Speed |
<1.5 seconds per screw |
| Control System |
PLC + Touchscreen |
| Program Storage |
Supports more than 100 sets of programs |
| Power Supply |
220VAC, 50Hz |
| Air Supply |
0.5mpa ~ 0.7mpa |
| Total Weight of the Machine |
80KG |
| Machine Yield Guarantee |
≥99.5% (excluding product and process defects) |
APPLICABLE SCREWS
- Rounded head screws
- Countersunk head screws
- Self-tapping screws
- Hexagonal screws
- Hexagon socket screws
- Special/Customised screws
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Case Studies: